Fertilizer Knowledge Hub

How fertilizers are produced

From natural organic material to advanced industrial chemistry, fertilizer production turns nutrient sources into usable crop nutrition.

Production journey

Fertilizer production begins with the nutrient source.

Every fertilizer starts with a source of nutrients. Some sources come from organic matter such as compost and manure, while others come from mined minerals, atmospheric nitrogen, natural gas, rock phosphate, or potash deposits.

The goal is the same across production systems: make nutrients available in a form that can be handled, stored, transported, and applied effectively.

01

Organic fertilizers are produced from living or once-living material.

  • Compost is made as microorganisms break down kitchen waste, crop residues, garden trimmings, or animal manure under managed conditions.
  • Animal manure may be aged or composted to improve handling, reduce pathogens, and make nutrients safer for use.
  • Bone meal is produced by steaming and grinding bones, creating a phosphorus-rich product.
  • Fish emulsion is commonly produced from fish-processing by-products that are broken down into liquid nutrient material.
02

Nitrogen fertilizers depend on ammonia.

Ammonia is central to many nitrogen-based fertilizers. It is produced by combining nitrogen from the air with hydrogen, usually from natural gas, under high temperature and pressure in the presence of a catalyst.

Urea is made by reacting ammonia with carbon dioxide. Other nitrogen fertilizers, such as ammonium nitrate, are produced through additional chemical reactions involving ammonia and acids.

03

Phosphate and potash products come from mineral resources.

Phosphatic fertilizers are commonly made from rock phosphate. The rock is mined, processed, and treated with acid to produce fertilizer materials such as MAP or DAP depending on the final product chemistry.

Potassic fertilizers are derived from potash-bearing mineral deposits. After mining, the material is refined and processed into potassium-containing fertilizer products.

04

Blending creates organo-mineral and specialty products.

Organo-mineral fertilizers combine mineral nutrient sources with organic matter such as compost or manure. This approach can support both immediate nutrient availability and soil organic matter improvement.

Specialty fertilizers may be water-soluble, slow-release, controlled-release, or customized for particular crops, soils, irrigation systems, or nutrient ratios. These products are usually designed for targeted use rather than general application.

05

Quality control makes fertilizers reliable.

Good production is not only chemistry. Fertilizer products must be stable, safe to handle, consistent in nutrient content, and suitable for storage and transport.

Granule size, moisture, nutrient uniformity, solubility, and packaging all affect how well a fertilizer performs once it reaches the field.

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Source note

Educational content adapted and improved from FMPAC legacy fertilizer learning material. Original source credit: Nasir Razzaq - Expert Novice Group.